Hyundai Santa Fe: Coupling Assembly / Direct Electro Hydraulic Actuator Coupling. Repair procedures

Hyundai Santa Fe (TM) 2019-2024 Service Manual / 4 Wheel Drive (4WD) System / Coupling Assembly / Direct Electro Hydraulic Actuator Coupling. Repair procedures

Inspection
  
All units are filled up with coupling fluid (ultra-low viscosity ATF) prior to shipping. Inspection, fill-up, and replacement of coupling fluid is therefore not necessary (zero maintenance, lifetime fluid).
Removal
  
Coupling Maintenance Precautions
Maintain the coupling at a horizontal level.
Refer to the handling caution level (A) when servicing the coupling (removal, installation, replacement, etc.).

Always maintain a horizontal posture.

  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Loosen the rear propeller shaft assembly mounting bolts and then removing the rear propeller shaft assembly (A).
Tightening torque :
49.0 - 68.6N.m (5.0 - 7.0kgf.m, 36.2 - 50.6lb-ft)

2.
Using a flat tool, separate the propellar shaft from 4WD coupling assembly.
3.
Disconnect the oil hydrulic motor connector (A).

4.
Disconnect the pressure sensor connector (A).

5.
Loosen the bolts and then removing the coupling assembly (A).
Tightening torque :
58.9 - 64.7 N.m (5.8 - 6.6kgf.m, 41.9 - 47.7 lb-ft)

Installation
1.
To install, reverse the removal procedures.
  
Smear the splines (A) with molybdenum type high pressure grease.
When install the coupling, be careful not to damage the oil seal (B).

2.
After replacing the coupling, reset the 4WD ECU's clutch learing using the diagnostic tool.
(Refer to 4WD Control System - "Repair procedures")

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    Interior Overview

    1. Inside door handle
    2. Power window switches
    3. Power window lock button/Electronic child safety lock button
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    5. Side view mirror control switch
    6. Central door lock switch
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