Removal |
|
1. |
Disconnect the (-) battery terminal.
|
2. |
Remove the rear driveshaft.
(Refer to Rear Driveshaft Assembly - "Rear Driveshaft")
|
3. |
Remove the propeller shaft.
(Refer to Propeller Shaft Assembly - "Propeller Shaft")
|
4. |
Remove the coupling assembly.
(Refer to All Wheel Drive (AWD) System - "Direct Electro Hydraulic Actuator
Coupling")
|
5. |
Install a jack on the lower part of the differential.
|
6. |
Remove the differential carrier assembly (A) after loosening the mounting
bolts.
|
7. |
Remove the differential carrier bracket (A) after loosening the mounting
bolts.
|
Inspection |
1. |
After clearing, check for damage parts or abrasion. Follow the below
method, if any are noticed.
|
2. |
Check the tooth contact pattern.
|
Disassembly |
1. |
Remove the drain plug packing (A) and drain plug (B) to drain the gear
oil.
|
2. |
Loosen the differential side cover mounting bolts.
|
3. |
Widen the gap between the side cover and the case to remove the side
cover (A).
|
4. |
Remove the differential gear assembly (A).
|
5. |
Remove the ring gear (A) from the gear carrier after loosening the mounting
bolts.
|
6. |
Remove the differential gear bearing (A) using the SST (09501-C9200)
and puller.
[Differential carrier cover side]
[Differential carrier side]
|
1. |
Fix the differential carrier assembly using the SST (09501-C9230, 0K530-P2500,
0K501-P2232).
|
2. |
Loosen the pinion gear lock nut using the SST (09501-C9230).
|
3. |
Remove the pinion drive gear assembly (A).
|
4. |
Remove the spacer (A) from the pinion drive gear assembly.
|
5. |
Install the SST (09501-C9310, 09452-2E000) and remove the bearing from
the pinion drive gear using a press.
|
6. |
Remove the pinion inner bearing adjustment shim (A) from the pinion
drive gear.
|
1. |
Remove the pinion oil seal (A).
|
2. |
Remove the outer pinion bearing (A).
|
3. |
Remove the outer pinion bearing race (A) using the SST (09501-C9140,
09501-C9320).
|
4. |
Remove the inner pinion bearing race (A) using the SST (09501-C9140,
09501-C9330).
|
5. |
Remove the differential carrier case side oil seal (A).
|
6. |
Remove the differential carrier case side bearing race (A) and adjustment
shim (B).
|
7. |
Remove the filler gasket (A) and filler plug (B) from the differential
carrier case side cover.
|
8. |
Remove the differential carrier case side cover oil seal (A).
|
9. |
Remove the differential carrier case side cover bearing race (A) and
adjustment shim (B).
|
Reassembly |
1. |
Install the inner pinion bearing adjustment shim (A) on the pinion drive
gear assembly.
|
2. |
Install the inner pinion bearing (A) on the pinion drive gear using
SST (0K530-P2200) and press.
|
3. |
Install the spacer (A) in the pinion drive gear assembly.
|
1. |
Install the ring gear (A) on the gear carrier.
|
2. |
Install the differential gear bearings (A) on both sides using the SST
(0K530-P2300) and press.
|
1. |
Install the differential carrier case side cover bearing adjustment
shim (A) and race (B).
|
2. |
Install the differential carrier case side bearing adjustment shim (A)
and race (B).
|
3. |
Hold the differential carrier assembly using the SST (09501-C9231, 0K530-P2500,
0K501-P2232).
|
4. |
Install the outer, inner pinion bearing race using SST (09501-C9340).
|
5. |
Install the pinion drive gear assembly (A).
|
6. |
Install outer pinion bearing (A) on pinion gear assembly.
|
7. |
Place the SST (0K530-P2200) on the pinion gear spline side and press
the bearing (A) of the until the thread can engages the lock nut.
|
8. |
Pre-tighten the pinion lock nut (A) to the thread on the side of the
pinion gear spline.
|
9. |
Fix the lock nut using the SST (0K530-P2500).
|
10. |
Tighten the pinion gear lock nut using SST (09501-C9231) to press the
outer bearing.
|
11. |
Remove the SST (0K530-P2500).
|
12. |
Press the pinion oil seal using SST (0K530-P2100, 09231-H1100).
|
13. |
Install the differential gear assembly (A) in the differential carrier
case.
|
14. |
Install the differential carrier case side cover (A).
|
15. |
Install SST (0K530-P2400) on the pinion drive gear spline side and set
the dial gauge on the case.
|
16. |
After moving the SST (0K530-P2400) left and right, read the dial gauge
and measure the backlash.
|
17. |
Measure the total preload.
|
18. |
Loosen the bolt and remove the differential carrier case side cover
(A).
|
19. |
Apply the sealant on the adhesive side between differential carrier
case and side cover.
|
20. |
Install the differential case side cover (A).
|
21. |
Install the oil seal on both sides of the differential carrier case
using the SST (09501-C9190, 09231-H1100).
|
22. |
Install the drain plug packing (A) and drain plug (B) on the differential
carrier case.
|
23. |
Add new gear oil through filler plug hole (A).
|
24. |
Install the filler plug (A) and filler gascket (B).
|
Installation |
1. |
Install the differential carrier bracket (A).
|
2. |
Install the jack and intall the differential carrier assembly (A).
|
3. |
Install the coupling assembly.
(Refer to All Wheel Drive (AWD) System - "Direct Electro Hydraulic Actuator
Coupling")
|
4. |
Install the propeller shaft.
(Refer to Propeller Shaft Assembly - "Propeller Shaft")
|
5. |
Install the rear driveshaft.
(Refer to Rear Driveshaft Assembly - "Rear Drive Shaft")
|
6. |
Connect the (-) battery terminal.
|
7. |
Check the rear alignment.
(Refer to Suspension System - "Alignment")
|
The armrest is located in the center of the rear seat. Pull the armrest down from the seatback to use it.