Hyundai Santa Fe: Transfer Assembly / Oil Seal. Repair procedures

Hyundai Santa Fe (TM) 2019-2024 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Oil Seal. Repair procedures

Replacement
Transaxle side oil seal [Diesel 2.2 TCI]
  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the transfer assembly side oil seal (A).

3.
Install the oil seal with a new one by using the special service tools [09473-D3600(A), 09231-H1100(B)].

4.
Remove the special service tools
5.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
6.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Driveshaft side oil seal #1 [Gasoline 2.5 / 3.5 MPI]
  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Remove the oil seal #1 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

4.
Install the oil seal #1 (A) with a new one by using the special service tools (0K473-P2100, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

5.
Remove the special service tools
6.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

7.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
8.
If the transfer oil is leaking, add the transfer with oil.
(Refer to All Wheel Drive System - "Transfer Oil")
9.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Driveshaft side oil seal #2 [Gasoline 2.5 / 3.5 MPI]
  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Remove the oil seal #2 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

4.
Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

5.
Remove the special service tools
6.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

7.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
8.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
9.
Install the front driveshaft [RH].
(Refer to Driveshaft and axle - "Front Driveshaft")
Driveshaft side oil seal #3 [Gasoline 2.5 / 3.5 MPI]
  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
2.
Remove the dust cover (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Remove the oil seal #2 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

4.
Remove the oil seal #3 (A).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

5.
Install the oil seal #3 (A) with a new one by using the special service tools (0K473-P2300, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

6.
Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

7.
Remove the special service tools
8.
Install the dust cover (A) with a new one.
[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

9.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
10.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
Transaxle side oil seal [Gasoline 2.5 / 3.5 MPI]
  
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Remove the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")
3.
Remove the transfer assembly side oil seal (A).

4.
Install the oil seal with a new one by using the special service tools (0K473-P2400, 09231-H1100).

5.
Remove the special service tools
6.
Install the transfer assembly.
(Refer to 4 Wheel Drive (4WD) System - "Transfer Assembly")
7.
If the transfer oil is leaking, add the transfer with oil.
(Refer to 4 Wheel Drive System - "Transfer Oil")
8.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")

    Front Wheel Transfer Assembly. Repair procedures

    Removal [Diesel 2.2 TCI]    • Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift...

    Coupling Assembly

    ..

    Other information:

    Hyundai Santa Fe (TM) 2019-2024 Service Manual: Rear Console Cover. Components and components location


    ..

    Hyundai Santa Fe (TM) 2019-2024 Service Manual: Parking/View Switch. Repair procedures


    Removal    • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components...

    Categories

    Electric Power Steering (EPS) warning light. Charging system warning light

    Electric Power Steering (EPS) warning light

    This warning light illuminates:

    When you set the ignition switch or the Engine Start/Stop button to the ON position.
    - The electric power steering warning light illuminates for about 3 seconds and then goes off. Whenever there is a malfunction with the electric power steering.
    If this occurs, have the vehicle inspected by an authorized HYUNDAI dealer.

    read more


     
    Copyright © 2024 www.hsafe4.com