Hyundai Santa Fe: Transfer Assembly / Front Wheel Transfer Assembly. Repair procedures
[Diesel 2.2 TCI]
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|
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
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|
1. |
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
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2. |
Remove the front driveshaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
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3. |
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
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4. |
Remove the transfer case assembly.
(1) |
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
(2) |
Loosen the lower mounting bolts (A) and then removing the transfer
case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
|
[Gasoline 2.5 MPI]
•
|
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
|
|
1. |
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
|
2. |
Remove the front drive shaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
|
3. |
Loosen the bolts and then removing the roll rod assembly (A).
|
4. |
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
|
|
5. |
Remove the transfer case assembly.
(1) |
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
(2) |
Loosen the lower mounting bolts (A) and then removing the transfer
case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
|
[Gasoline 3.5 MPI]
•
|
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
|
|
1. |
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
|
2. |
Remove the front drive shaft assembly. [Right side]
(Refer to Driveshaft and Axle - "Front Driveshaft")
|
3. |
Loosen the bolts and then removing the roll rod assembly (A).
|
4. |
Remove the front muffler assembly.
(Refer to Engine Mechanical System - "Muffler")
|
5. |
Remove the front propeller shaft assembly (A) from the transfer assembly.
Tightening torque :
49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)
|
|
6. |
Remove the transfer case assembly.
(1) |
Loosen the transafer assembly upper mounting bolts (A).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
(2) |
Loosen the lower mounting bolts (A) and then removing the transfer
case assembly (B).
Tightening torque :
60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)
|
|
|
1. |
To install, reverse the removal procedures.
• |
Be careful not to damage the O-ring (A). If the O-ring
is damaged, replace with a new one.
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• |
Smear and cover splines (B) with molybdenum type high
pressure grease.
GREASE SPL-1 equivalent (MS511-07)
|
[Diesel 2.2 TCI]
[Gasoline 2.5, 3.5 MPI ]
|
• |
Install the propeller shaft to be near runout marking
(Transfer assembly 1ea (A), propeller shaft 1ea (B)
each other.
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Inspection
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Transfer oil should be inspected and refilled every 60,000 km
(40,000 mile) / 4 year...
Replacement
Transaxle side oil seal [Diesel 2.2 TCI]
•
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift...
Other information:
If the Smart Key is not working properly, try replacing the battery with a new
one.
Battery Type: CR2032
To replace the battery:
If the Smart Key is not working properly, try replacing the battery with a new
one.
Remove the smart key cover by turning the screwdriver clockwise by inserting
the screwdriver (-) into the hole...
Removal
•
Be careful not to damage the parts located under the vehicle
(floor under cover, fuel filter, fuel tank and canister) when
raising the vehicle using the lift...
Categories
Engine oil pressure warning light
This warning light illuminates:
When the engine oil pressure is low.
If the engine oil pressure is low:
1. Drive carefully to the nearest safe location and stop your vehicle.
2. Turn the engine off and check the engine oil level (For more details, refer
to “Engine Oil” section in chapter 9). If the level is low, add oil as required.
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