Hyundai Santa Fe: Transfer Assembly / Transfer Fluid. Repair procedures

Hyundai Santa Fe (TM) 2019-2024 Service Manual / 4 Wheel Drive (4WD) System / Transfer Assembly / Transfer Fluid. Repair procedures

Inspection
  
•
Transfer oil should be inspected and refilled every 60,000 km (40,000 mile) / 4 year.
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Loosen the oil filler plug (A).
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Check the oil level.
  
•
Oil level must be up to fill the hole, if not, add oil until it runs over.
4.
Install the oil filler plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
5.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
Replacement
  
Change 
Capacity
Specification
Normal Use
 Severe Use
 Filled up to lower filler plug thread level.
[ Diesel 2.2TCI] : Filled up to lower filler plug thread
0.5L ± 0.0225L (0.13 U.S gal, 0.52 U.S qt, 0.44 lmp qt) ± (0.01 U.S gal, 0.03 U.S qt, 0.02 lmp qt)
[Gasoline 2.5, 3.5 MPI] : 0.65 L (0.17 U.S.gal, 0.69 U.S.qt, 0.57 lmp,qt)
 API GL-5, SAE75W/85 Hypoid gear oil
(SK HCT-5 75W85 equivalent)
No service required
 120,000 km
(80,000 miles)

Severe driving conditions
•
Driving in dusty, rough roads
•
Drivng in mountains areas
•
Driving for patrol car, taxi, commercial car or vehicle towing
•
Driving over 170Km/h
* Transfer oil should be replaced if the transfer assembly is fall into the water.
  
•
Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.
(Refer to General Information - "Lift and Support Points")
1.
Remove the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
2.
Drain the transfer oil after loosening the drain plug (A).
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

3.
Install the drain plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
4.
Refill the transfer specified oil after loosening the filler plug (A).
Specified oil : API GL-5, SAE75W/85 Hypoid gear oil (SK HCT-5 75W85 equivalent)
Capacity : Filled up to lower filler plug thread level.
Diesel 2.2 TCI : 0.5L ± 0.0225L(0.13 U.S gal, 0.52 U.S qt, 0.44 lmp qt) ± (0.01 U.S gal, 0.03 U.S qt, 0.02 lmp qt)
Gasoline 2.5 MPI: 0.65 L (0.17 U.S.gal, 0.69 U.S.qt, 0.57 lmp,qt)
[Diesel 2.2 TCI]

[Gasoline 2.5 MPI]

[Gasoline 3.5 MPI]

5.
Install the filler plug with new gasket.
Tightening torque :
39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)
6.
Install the under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")

    Transfer Assembly

    ..

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    Air bag collision sensors

    WARNING

    To reduce the risk of an air bag deploying unexpectedly and causing serious injury or death:

    Do not hit or allow any objects to impact the locations where air bags or sensors are installed. Do not perform maintenance on or around the air bag sensors. If the location or angle of the sensors is altered, the air bags may deploy when they should not or may not deploy when they should. Installing bumper guards with nongenuine Hyundai or non-equivalent parts may adversely affect the collision and airbag deployment performance. Press the Engine Start/Stop button to the OFF or ACC position and wait for 3 minutes when the vehicle is being towed to prevent inadvertent air bag deployment. Have all air bag repairs performed by an authorized HYUNDAI dealer.

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